Weld Penetration Analysis

Weld Penetration Analysis

  • Comprehensive Parameter Measurement:Horizontal Leg, Vertical Leg, Penetration 1 & 2, Under Cut Toe 1 & 2, Plate Thickness (both plates), Leg 3 Length, Actual Throat, Throat Height, Angles (Angle 1 & Angle 2), Reinforce Thickness (1 & 2), Root Size, Theoretical Throat
  • Multiple Profile Creation:Users can create multiple profiles for repetitive analysis of similar parts, streamlining the assessment process for consistent results..
  • Flexible Reporting:Reports can be generated in multiple formats, including PDF, Word, and Excel, facilitating easy documentation and sharing of results.

Weld Penetration Analysis Overview

The Weld Penetration Analysis System is designed to evaluate weld quality and integrity comprehensively. It allows for detailed measurement and analysis of multiple welding parameters, ensuring accurate assessments of weld performance. See Video..

Systems Specification

1. Parameters Available
  • Horizontal Leg: Measures the horizontal length of the weld leg.
  • Vertical Leg: Measures the vertical length of the weld leg.
  • Penetration 1: Assesses the depth of penetration at the first point.
  • Penetration 2: Assesses the depth of penetration at the second point.
  • Under Cut Toe 1: Measures the undercut at the weld toe for quality evaluation.
  • Under Cut Toe 2: Another measurement for the undercut at the weld toe.
  • Plate 1 Thickness: Measures the thickness of the first plate being welded.
  • Plate 2 Thickness: Measures the thickness of the second plate being welded.
  • Leg 3 Length: Provides additional leg length measurement.
  • Actual Throat: Measures the actual throat of the weld.
  • Throat Height: Assesses the height of the throat.
  • Angle 1: Measures the first angle related to the weld geometry.
  • Angle 2: Measures the second angle related to the weld geometry.
  • Reinforce Thickness 1: Measures the thickness of the reinforcement at the first location.
  • Reinforce Thickness 2: Measures the thickness of the reinforcement at the second location.
  • Root Size: Evaluates the size of the root of the weld.
  • Theoretical Throat: Provides the theoretical calculation of the throat dimension based on design specifications.
2. Extra Annotations
  • Line Annotations: Ability to draw and label lines between critical points on the weld and base material.
  • Angle Measurements: Tool to measure and annotate angles formed by welds or structural elements.
  • Arc Annotations: Support for annotating curved welds or features.
  • Circle Annotations: Option to draw and label circles around specific features or defects.
  • Labeling: Text labels for all drawn annotations.
  • Parallel Line Tool: Functionality to create and measure parallel lines.
  • Perpendicular Line Tool: Capability to draw and measure perpendicular lines.
  • Square Annotations: Ability to draw and label squares for specific features.
  • Multiline Annotations: Capability to draw multiple lines for complex measurements.
  • Polyarea Annotations: Ability to create and measure areas of polygons.
  • Polygon Annotations: Support for drawing and labeling polygons.
  • Arrow Annotations: Functionality to draw arrows for directional indicators.
  • Projection Line: Capability to draw projection lines for extended measurements.
3. Multiple Profile Creation and Customization Users can create multiple profiles for repetitive analysis of similar parts, allowing for easy customization.
4. Reporting Reports can be generated in multiple formats:
  • PDF
  • Word
  • Excel
5. USB and Analog Camera Support The system supports both USB and Analog cameras for capturing images.
6. Full Screen Application The application can operate in full-screen mode, enhancing user experience.
7. Live and Previously Captured Image Analysis The system allows analysis of both live images and previously captured images.